Key Facts
| Headquarters | Bingen, WashingtonAirbus said in May 2024 that Aerovel will continue to design and manufacture the Flexrotor in Bingen[2] |
| Founded | 2006Founder Tad McGeer, who co-founded Insitu in 1992, per Wikipedia (this site's Insitu profile records 1994)[7] |
| Acquisition Agreement | 15 January 2024Airbus Helicopters and Aerovel signed an agreement regarding the acquisition; Aerovel remains a US-owned company and continues collaboration with the US DoD under Airbus' Special Security Agreement (SSA)[1] |
| Acquisition Completed | Announced 7 May 2024Airbus finalised the acquisition of US-based Aerovel and its UAS, Flexrotor[2] |
| Purchase Price | Not statedThe May 2024 completion release states no financial terms; nor does the January 2024 announcement[2] |
| Headcount at Acquisition | More than 30 (May 2024)[2] |
| Headcount | Over 100 (September 2026)Airbus describes the Bingen facility as expanding from 30 employees at acquisition[6] |
| Flagship Platform | U030 FlexrotorDescribed by Airbus as a Group 2 small tactical VTOL UAS, an expeditionary UAS for land and sea operations[11] |
| Weight, Payload, Engine | 25 kg MTOW; 8 kg payloadMaximum take-off weight 25 kg (55 lb); maximum payload 8 kg (18 lb); 28 cc two-stroke engine, per the Airbus technical page[3] |
| Endurance (technical page) | 12 to 15 hours typical[3] |
| Endurance (Airbus releases) | More than 12 to 14 hoursIn a typical operational configuration, per the May 2024 release[2] |
| Launch and Recovery | 3.7 m x 3.7 m (12 ft x 12 ft) landing zoneAbout 30 minutes from box to flight at a repeat location, per the Airbus technical page[3] |
| EMSA Framework Contract | €30 millionAward by the European Maritime Safety Agency announced by Airbus on 17 December 2025; two years with two one-year option periods; operations by French service provider Extensee[4] |
| EMSA Operations | Began July 2026First operational deployment in the Baltic region (Estonia, Latvia and Finland), operated by Extensee[5] |
| Order: Drone Forge | Six systems, 17 aircraftAustralian startup; agreement reported June 2025[8] |
| Order: Garuda Technologies | Up to 18 systemsContract signed 10 March 2026; Garuda Technologies Inc. is a Delaware-based subsidiary of India's Garuda Aerospace[9] |
| Order: Voyageur Aviation | First Canadian orderAgreement signed 21 July 2026; number of systems not stated[10] |
| NDAA / Federal Procurement | Not verified for this profileAirbus states US ownership and DoD collaboration under an SSA in its January 2024 release; none of the eleven pages read for this profile carries a Blue UAS or NDAA statement[1] |
KEY CONTRACTS
European Maritime Safety Agency (EMSA), €30 million[4]
Framework contract whose core service is flight operations with the Flexrotor for maritime surveillance, performed by French service provider Extensee; initial term two years with two additional one-year option periods.
Announced 17 December 2025
PRODUCTS
U030 Flexrotor[3]
Small tactical VTOL UAS: 25 kg maximum take-off weight, 8 kg payload, typical endurance 12 to 15 hours, 3.7 by 3.7 metre landing zone, per the Airbus technical page. Airbus describes it as a Group 2 expeditionary UAS for land and sea operations.
Drone Intelligence Assessment
Aerovel is a small company with a large owner. According to Wikipedia, Tad McGeer founded Aerovel in 2006, having co-founded Insitu in 1992 (this site's Insitu profile gives 1994 for Insitu's founding; the two accounts are noted, not reconciled here). Its aircraft is the Flexrotor, a 25 kilogram vertical take-off and landing tactical UAS. Airbus Helicopters signed an agreement to buy the company in January 2024 and announced completion that May; neither Airbus release states a purchase price. Airbus has since marketed the aircraft as the U030 Flexrotor while keeping Aerovel a US-owned company under a Special Security Agreement, with design and manufacture continuing in Bingen, Washington.
The commercial record since the acquisition is the useful part of this profile. In December 2025 Airbus Helicopters won a 30 million euro framework contract from the European Maritime Safety Agency for maritime surveillance services flown with the Flexrotor, and operations began in the Baltic in July 2026. Orders Airbus has announced include six systems and 17 aircraft for Australia's Drone Forge, up to 18 systems for Garuda Technologies, and a first Canadian order with Voyageur Aviation. Airbus said in September 2026 that the Bingen workforce had grown from about 30 at acquisition to over 100.
On this profile's reading, the two published figures that define the Flexrotor are its endurance and its landing zone. Airbus's technical page gives 12 to 15 hours typical endurance, below the 24 hours this site records for Insitu's catapult-launched ScanEagle, and a 3.7 by 3.7 metre landing zone with vertical take-off and landing; Airbus describes the aircraft as an expeditionary UAS for land and sea operations. The EMSA contract is the service-contract reference recorded on this profile. None of the eleven pages read for this profile states a US programme-of-record position or cumulative fleet hours, so this profile records neither.
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Join the design-partner listSources & References
- Airbus, Airbus Helicopters to expand unmanned aerial system portfolio with acquisition of Aerovel (15 January 2024)
- Airbus, Airbus finalises acquisition of Aerovel and its UAS Flexrotor (7 May 2024)
- Airbus, U030 Flexrotor technical information
- Airbus, European Maritime Safety Agency selects Airbus Flexrotor drone (17 December 2025)
- Airbus, The Airbus U030 Flexrotor starts operations with the European Maritime Safety Agency (22 July 2026)
- Airbus, Airbus Across America: Inside the Flexrotor facility in Bingen, Washington (3 September 2026)
- Wikipedia, Aerovel Corporation
- AeroTime, Airbus Helicopters secures largest Flexrotor order to date (18 June 2025)
- Airbus, Garuda selects Airbus Flexrotor to expand its UAS leasing portfolio (10 March 2026)
- Airbus, Airbus signs agreement with Voyageur for first Airbus U030 Flexrotor order in Canada (21 July 2026)
- Airbus, U030 Flexrotor product page
Drone Intelligence, Company Profile. Compiled from public filings, company disclosures and specialist reporting. Last updated 3 November 2026.
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